Odd Semester
ME5807 Metal Forming Processes
L-T-P-Cr: 3- 0- 0- 3
Pre-requisite: Engineering mechanics, Mathematics, Strength of materials, Materials science, Manufacturing Processes.
COURSE OUTCOMES
| S.N. | Outcomes | BT Level | BT Description |
| CO1: | Explain theoretical concepts of metal forming and plastics processing | 2 | Understand |
| CO2: | Predict and evaluate the behaviour of sheet metal during the Forming processes | 3 | Apply |
| CO3: | Evaluate and compare the power requirement in the different types of metal forming processes. | 4 | Analyze |
CO-PO-PSO Mapping
| PO3 | PO4 | PSO1 | PSO2 | |
| CO1 | 3 | 2 | 3 | 3 |
| CO2 | 3 | 3 | 3 | 3 |
| CO3 | 3 | 3 | 3 | 2 |
| Target | 3.00 | 2.67 | 3.00 | 2.67 |
Module 1: Introduction to metal forming, classification of metal forming processes, temperature, strain rate, friction and lubrication effects in metal forming processes. [Class Notes: PDF]
Module 2: Elastic and plastic deformation, mechanism of plastic deformations, yield criteria, hardening law, flow rule, Anisotropy. [Class Notes: PDF]
Module 3: Bulk metal forming processes: Rolling, Forging, Extrusion, rod or wire drawing etc., Mechanics of Forming, load estimation and defects etc., Workability. [Class Notes: PDF]
Module 4: Sheet metal forming processes, Bending, stamping, Deep drawing, stretch forming, spinning and incremental forming etc., load estimation and defects analysis, formability and forming limit diagram. [Class Notes Part -1 : PDF, Part -2: PDF]
Module 5: Slab, upper and lower bound techniques, slip line field theory and Finite element method for analyses of metal forming processes. [Class Notes: PDF]
Module 6: Miscellaneous and Non-conventional metal forming processes, High energy rate forming processes, explosive, electro-hydraulic and electro-magnetic forming etc. [Class Notes: PDF]